", "Digitalization gives me faster access to information. The workplace design of the new acetylene plant is future-oriented: the noise level of the plant, for example, has been reduced by surrounding the machines with special protective chambers. Uwe Liebelt, manager of the BASF plant in Ludwigshafen, pictured during a press conference in a fire service building in Ludwigshafen, Germany, 17 October 2016. The new process efficiently delivers the desired end products, the amount of organic by-products was minimized and the acetylene plant thus contributes to sustainability. The vendor’s news release is below. BASF’s “Ecoflex” biopolyester is certified as compostable (Photo: BASF) The Ecoflex biopolymer launched by the Ludwigshafen-based group in 1998, though biodegradable, is petrochemical-based. In this way, the chemical pioneer laid the foundation for manufacturing countless products that contribute to the quality of life today. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. From pharmaceuticals, sportswear, upholstery for car seats and personal care products to adhesives, electronic products and dishwashing detergents - acetylene is found in innumerable daily goods. Photographer: Alex Kraus/Bloomberg An affiliate of Billionaire John Grayken’s Lone Star Funds agreed to buy 17th Oct, 2016. Flares are part of the Ludwigshafen site like fractionating columns or pipe bridges. BASF said at the time that the device declared force majeure on August 31 due to production At least 2 people have died, and 2 more are missing, as the result of an explosion and a fire at BASF in Ludwigshafen. All the more a great challenge to replace the existing 20 kV-Switchgear in full operation: A fault would practically paralize not only BASF. Every day, the plant produces a quantity that fills the equivalent of about 60 rail tank wagons. It has the potential to manufacture products more efficiently than with conventional chemical processes. His goal was the use of acetylene for the production of plastics on an industrial scale. Verbund system optimizes resource utilization. Its North American subsidiary is BASF Corporation. The explosion and subsequent fire killed two other BASF firefighters as well as a Polish sailor on a nearby tanker ship. One such major plant, the BASF acetylene production plant at Ludwigshafen, chose to work with leading German functional safety leader HIMA, to ensure its 20 production facilities at Ludwigshafen can run well and safe. As an important Core Verbund plant, the formaldehyde plant reliably and steadily supplies many plants at the Verbund site Ludwigshafen with aqueous formaldehyde solution. ", "We regularly use the 3D model to jointly discuss upcoming changes.”, "I like to use OneNote to view my notes at any time on the ex-smartphone on site.”. READ UPDATE HERE. Two hydrogen and two carbon atoms: This is acetylene. It is planned to close down the 80,000 metric tons per year TDI production plant in Schwarzheide, Germany, when the new plant goes on stream. The wastewater treatment plant at BASF Ludwigshafen is one of the largest of its kind in Europe. As a versatile chemical building block, acetylene is an important starting material for many everyday products. The new acetylene plant at the Ludwigshafen Verbund site > ... BASF´s proven gas treatment technologies boast about 400 references around the globe, from the deserts of North Africa to the Arctic Circle, including the world´s largest gas treatment units. The vitamin A production volume will be increased by 1500t after the recently started expansion of the vitamin A plant at the Ludwigshafen site. White biotechnology at BASF – Ludwigshafen White biotechnology is a key technology in BASF. The main part of the reactive acetylene gas is used for the production of butanediol (BDO). Here, the dihydric alcohol is an important raw material for the synthesis of other substances such as tetrahydrofuran (THF), polytetrahydrofuran (PolyTHF) and polybutylene terephthalate (PBT). In further production steps, they are used to create a wide variety of products. Therefore, we accept the change in the digital plant and use the possibilities in the acetylene plant to constantly adapt our work processes. The new plant will focus on the production of high-energy density cathode active materials and use precursors from the new plant in Harjavalta, Finland. The BASF headquarter chemical plant in Ludwigshafen, Germany. ", "From our private environment we are used to handling smart devices. The reaction products are acetylene and synthesis gas. Production at the company's own site is a prerequisite for the extensive value chain, because acetylene cannot be purchased externally: the gas is highly reactive, flammable and explosive. The Ludwigshafen plant currently employs some 36,000 people. Via an extensive pipeline network, natural gas is supplied directly to the acetylene plant at the BASF site in Ludwigshafen. Production will start at the end of 2014. Acetylene has been produced at the Ludwigshafen site using a proprietary process for over fifty years. BASF customers use these products in the automotive, pharma, construction, consumer goods and textiles industries. Episode 6: At BASF’s harbor in Ludwigshafen. Its headquarters is located in Ludwigshafen, Germany. With an area of approximately ten square kilometres the Ludwigshafen Verbund site is the world’s largest integrated chemical complex. The future of the new acetylene plant is digital. Learn more in the video! The processes and technical equipment in the new acetylene plant have been developed and optimized in line with sustainability aspects. Both BASF's own expert teams and external specialized companies performed at the highest level during the construction of the new plant. The new acetylene plant supplies around 20 plants with the chemical building block "acetylene". In a highly complex chemical process, natural gas is heated with oxygen, split, separated and purified in the acetylene plant. BASF SE is a German multinational chemical company and the largest chemical producer in the world. Learn more about flares as well as current and prospective flare activities. Acetylene is the starting material for countless products. MOSCOW -- BASF is planning to restart its 300,000-metric ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany, by the end of October, according to sources.The company declared force majeure on 31 August after experiencing technical problems, it stated at the time, said Chemweek.. BASF has tried to restart the plant since then, but its efforts were unsuccessful. It starts production with an annual capacity of 90,000 metric tons. ABB was selected as strong and reliable partner for this project. "BASF is in the process of starting the TDI unit, which is currently in production, but has not reached a level sufficient to relieve the force majeure," said a market person close to the plant. ", Huntsman developed a fast curing polyurethane resin system, Solvay developed PVDF products for 3D printing wire, New polyurethane film forming agent helps cosmetics to provide lasting and natural makeup, BASF Zhanjiang production base project is progressing smoothly, and the first unit is expected to be put into operation in 2022, VENCOREX introduces hexachlorobenzene free isophorone diisocyanate (IPDI), BASF introduces improved red phosphorus flame retardant polyamide products, bringing changes to Asian electronic component Market. The company's main products are fertilizers, dye, coolants and many other chemical substances. Discover extensive photo and video material about the new acetylene plant in the BASF databases: The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. Ludwigshafen, Germany – September 6, 2012 – After a construction time of nearly two years, BASF has now started up production in the plant extension used to manufacture methanesulfonic acid in Ludwigshafen. BASF's TDI plant in Ludwigshafen started operation in November 2015. It is also useful for enabling completely new products not accessible using conventional synthesis approaches. BASF employs over 100,000 people around the world and had sales of more than 70 billion euros ($76.8 billion) in 2015. The new plant offers extensive digital features such as augmented reality and a reliability center, which help improve process efficiency and ensure higher plant availability. Investigators in the western German town of Ludwigshafen are still trying to determine the cause of the explosion at the BASF chemical plant. Augmented reality has improved the efficiency of processes such as tours, maintenance and repairs. BASF SE is the world's largest chemical company and is headquartered in Ludwigshafen, Germany. To achieve this, he first created the conditions for working safely with the highly flammable and highly reactive acetylene gas under high pressure. BASF’s new plant for cathode active materials is located at the BASF site in Schwarzheide, one of the largest European sites within the BASF Group after its headquarters in Ludwigshafen. At peak times, 1,500 employees were on site, laying almost 90 kilometers of pipes and 850 kilometers of cable. Compared to the old plant, the new plant consumes about 10 percent fewer fossil raw materials per ton of end product. The force majeure in Ludwigshafen has exacerbated the tension in the global TDI market. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. In addition, all workplaces comply with the latest ergonomic requirements. The new plant will improve the availability on oxidized polyethylene waxes now and in the future, for instance in plastics processing. “With the 3D model I can quickly view the position and environment of a measurement of the process control system in the plant. The flare of the new acetylene plant can be seen from afar once it is in operation. Examples are plastics, pharmaceuticals, solvents, electrochemicals and highly elastic textile fibers. It is one of the "Big 6" Biotech Corporations, along with Bayer, Dupont, Dow Chemical Company, Syngenta, and Monsanto (so called because they dominate the agricultural input market -- … Koresin production and filling operations have been certified in keeping with ISO 9001:2000. In particular, the short supply routes and production synergies save CO2 emissions. It is therefore not only an important backbone of various value chains, but also contributes to sustainable production at the Ludwigshafen site with new approaches. In Ludwigshafen, Germany, BASF has started up a replacement acetylene plant with a capacity of 90,000 metric tons. BASF and its customers manufacture these products over many production stages. "The use of tablets allows me to immediately check whether the desired changes occur during manual adjustment work in the plant. BASF, has lifted a force measure (FM) on supplies of Butanediol (BDO) from its plant in Ludwigshafen... Polymerupdate News - BASF lifts FM on BDO supplies from Ludwigshafen plant +(91 … Ludwigshafen, Germany, September 21, 2017 – BASF invests in another production plant for specialty zeolites at its Ludwigshafen, Germany, headquarters site. The digital core element is a 3D model of the plant, which was used for planning and assembly as well as for the qualification of the staff. The plant manufactures high quality oxidized waxes according to BASF’s own process. News of the explosion came less than two hours after BASF said four people were injured in a gas explosion at its Lampertheim facility, a plant near Ludwigshafen that makes additives for plastics. However, when compounded with renewable raw materials to manufacture such products as “Ecovio” it qualifies as a certified compostable biopolymer. On this basis, in the 1930s he researched four basic chemical reactions with acetylene to produce a wide variety of chemical compounds. The production facility is linked to a pelletizing and packaging line that packs the pellets in 25-kilogram bags and bulk bags. This is great because I can save many coordination activities with the colleagues in the control room and a lot of work". On October 13th, according to sources, BASF plans to restart its 300,000-ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany at the end of October. The BASF Group comprises subsidiaries and joint ventures in more than 80 countries and operates six integrated production sites and 390 other production sites in Europe, Asia, Australia, the Americas and Africa. Acetylene, as you may know, is an unstable hydrocarbon and needs special care and handling. Chances are you have already been in contact with acetylene today. BASF has around 95,000 employees on five continents. The integration of the plant into the Verbund concept therefore not only ensures the supply of this important intermediate product to all other plants processing it onsite, but also offers the advantages of efficient and effective resource utilization. BASF produces Koresin at its Ludwigshafen plant. BASF will build a single-train 300,000 metric tons per year production plant for TDI (toluene diisocyanate) and expand additional plants for its precursors at its site in Ludwigshafen. As the headquarters of BASF, it is also the cradle of the Verbund concept, where production facilities, energy flows and logistics are networked together intelligently in order to utilise resources as efficiently as possible. It starts production with an annual capacity of 90,000 metric tons. Information can be accessed online anywhere in the plant and many of the work paths that are no longer necessary can be eliminated. Another firefighter has died after being injured in the October 17 blast at the BASF chemical complex in Ludwigshafen, south west Germany. Considering that the contract price of toluene has fallen this month, the downstream demand is good and the profit margin is very high, BASF hopes to start operation as soon as possible. BASF plans early-March maintenance at Ludwigshafen TDI plant 17:52 PM | January 21, 2021 | Fahima Mathe, OPIS Turnaround at the 300,000-metric tons/year plant is expected to last until the end of May. A total of 440 customized fractionating columns, machines and technical equipment from twelve countries were assembled and installed. More than 35,000 cubic meters of concrete and 8,500 tons of steel were used in the 40,000 square meter area. The use of modern work equipment, such as tablets capable for Ex areas, makes work processes more efficient. Our customers may order Koresin for delivery on plastic pallets. This multifaceted intermediate is primarily used to make elastic spandex fibers for a wide variety of textiles, including swimsuits, sportswear, underwear and outerwear. Longer transport routes could only be carried out in special and small pressure cylinders - not sufficient for operating a large-scale plant. BASF is the world's leading chemical company, employing 110,000 people in total and about 35,000 (a few years ago, the employee total was about 55,000) of them in the Ludwigshafen plant, which is also the largest chemical plant in the world. The colorless gas is made from natural gas and oxygen. Acetylene is the perfect raw material for sportswear, tire tackifiers, thermal insulation, crop protection, pharmaceuticals, fragrances and much more. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. Ludwigshafen, Germany. 31 October 2016. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. Fourth person dies after BASF chemical plant blast in Ludwigshafen. These specialty zeolites will be used to produce state-of-the-art emissions catalysts for heavy duty and light duty diesel vehicles. It starts production with an annual capacity of 90,000 metric tons. MOSCOW -- BASF, the world's petrochemical major, has declared force majeure (FM) on the supply of n-butanol after hitting unspecified technical problems at its production plant in Ludwigshafen, Germany, according to Chemweek.The FM was declared “with immediate effect” on 8 December by BASF in a letter to all its n-butanol customers. It starts production with an annual capacity of 90,000 metric tons. BASF eyes restart of TDI plant at Ludwigshafen, Germany: October 15/2020: MOSCOW — BASF is planning to restart its 300,000-metric ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany, by the end of October, according to sources.The company declared force majeure on 31 August after experiencing technical problems, it stated at the time, said Chemweek. The new acetylene plant consumes about 10 percent fewer fossil raw materials per ton of end product than its predecessor. On November 13, 2020, BASF has restarted TDI production at its 300000 t / a plant in Ludwigshafen, Germany, although production has not increased enough to allow the company to lift the force majeure it announced in August. However, due to production and technical problems, the plant has not been able to operate continuously at the optimal speed, resulting in delays and production stoppage. The heart of the plant is a gas separation unit 60 meters long and weighing 225 tons which was transported by ship from China to Ludwigshafen. For example, mobile devices can be used directly in the plant, so technical information and process data can be accessed anywhere in the plant. BASF expands vitamin A plant in Ludwigshafen. BASF restarts TDI output, FM still in place at Ludwigshafen, Germany November 13/2020 MOSCOW — BASF has restarted toluene diisocyanate (TDI) production at its 300,000-metric ton/year plant in Ludwigshafen, Germany, although output has not yet increased sufficiently for the company to lift a force majeure (FM) it declared in August, said Chemweek. Providing WLAN in all relevant areas of the plant allows taking full advantage of digitalization. Acetylene production begins deep underground. BASF SE (IW 1000/39) said one employee died and at least six people were missing following an explosion and fire at the chemical maker’s main plant on the banks of the River Rhine in Germany. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964, The most efficient acetylene plant in the world, /content/basf/www/global/en/who-we-are/organization, /content/basf/www/global/en/who-we-are/organization/locations, /content/basf/www/global/en/who-we-are/organization/locations/europe, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production/the-production-verbund, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production/the-production-verbund/new_acetylene_facility. The production and processing of acetylene is closely linked to the name of BASF chemist Walter Reppe (1892-1969), who is considered the founder of modern acetylene chemistry. A new plant for the manufacture of oxidized polyethylene waxes went into operation at the BASF site in Ludwigshafen, Germany. PolyTHF® plant at the Ludwigshafen site BASF is globally the most important supplier of polytetrahydrofuran (PolyTHF®). On November 13, 2020, BASF has restarted TDI production at its 300000 t / a plant in Ludwigshafen, Germany, although production has not increased enough to allow the company to lift the force majeure it announced in August. Around 20 plants in BASF's Production Verbund process acetylene and its derivatives. The quenching process, for example, which causes an abrupt cancellation of the currently running reaction through cooling, was changed from an industrial oil mixture to water. 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